2020 is likely to be the year in which JBT’s Internet of Things (IoT) offering, the Intelligent Operations or iOPS Platform, takes centerstage across the food and beverage industry, thanks to the roll-out of the virtual technology across multiple JBT solutions and the consequences of the ongoing COVID-19 pandemic. Working by collecting and learning from data in real time from systems and machinery, the iOPS system can detect potential issues before they become problems and even improve the overall efficiency of operations.
JBT’s iOPS Gateway makes use of real-time data so customers can have a better view of when machines require preventative maintenance based on numbers instead of time, explains Auke Bouwense, JBT’s Global Internet of Things (IoT) Commercial Manager for Liquid Foods.
The technology, he continues, also enables customers to gain a far clearer idea of the true state of their Overall Equipment Effectiveness (OEE). “Customers might have the idea they are running very well, but if you compare the amount of production the machine is running with other machines, you often find it is capable of doing a lot more,” he says. “The iOPS system can make operations more efficient and, therefore, our machines more effective, and ultimately make our customers more profitable. It will also enable JBT itself to better make further improvements to our solutions.”
One area of JBT where the iOPS platform is already very much present is with JBT’s fresh-cut processing solutions provider, FTNON. The Netherlands-based unit has the technology installed in a number of its systems and Bouwense says customers often find they could be achieving greater efficiencies. “What FTNON has very much found is that although their own customers often think their machines are running well, when they engage an iOPS system and look at the effectiveness of the total line they sometimes find they are running not even at a third of the total,” he says.
The iOPS system, Bouwense explains, looks at what is going on inside the machines and what products are going through them, identifying whether there is unnecessary wastage during the process, or whether leaks or misconfigurations are leading to higher utility bills. “JBT’s iOPS technology can help reduce losses and also provide better insight into where customers are losing time,” he says.
With the onset of the COVID-19 pandemic, and greater numbers of companies moving to remote working as a result, Bouwense adds that an iOPS integration can provide an overall, accurate picture of food and beverage processing operations without always having to be there in person.