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Proseal plays key role in US berry packaging revolution

JBT_Proseal_NaturipeFarms_berries

JBT’s tray sealing machinery specialist Proseal America was one of the key companies involved in an innovative project in North America to move berry packaging from clamshells to film-sealed thermoforms; a move which forms part of an industry-wide North American berry producer strategy to use 100% recycle-ready packaging by 2025.

Since 2014, Proseal, along with other industry partners, has been assisting Salinas, CA-based Naturipe Farms to replace plastic clamshell packaging with heat-film-sealed thermoforms, in the process reducing per-pack plastic by 33%, reports Plastics Today.

According to the report, Naturipe Farms is now using the heat-seal technology for both fresh and value-added products, including snacking lines Bliss Bentos and Boost Bentos. However, Naturipe Farms’ VP of Marketing, CarrieAnn Arias, told the publication that the biggest benefit was for sustainability, with the change helping the company remove 24 metric tons of plastic from the waste stream in 2019, thanks to its Heat Seal Program.

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Berry packing using a JBT Proseal tray sealer

According to Tony Burgess, Proseal’s Head of Sales & Control Systems, “moving to a top sealed product allows growth into shelf life extension methods with the use of modified atmosphere top seal film, thereby future proofing the change.”

Valuable support
Janis McIntosh, director of marketing innovation and sustainability at Naturipe Farms, said the program was part of an overall strategy by the company and its associated growers to reduce its environmental footprint in all areas of the business particularly in packaging reduction and recyclability.

The project originated through Costco Canada in 2013 who wanted to replicate the success of White Heat Sealing in the UK and the expansion of theroform packaging across Europe, but had to accommodate both larger North American pack sizes and the need to find the right heat sealing equipment supplier.

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Proseal’s top-sealed packs using modified atmosphere film are already commonplace in the UK

“Without the support from tray-sealing machinery supplier Proseal America, Accolade, MasterPack Spa, Infia, and Penninsula Pack (acquired by Sonoco in 2017), we would never have gotten off the ground in 2014,” said McIntosh. 

“Also, we cannot thank the Costco staff enough for their support and patience through the development. Today there are many more packaging choices for companies wanting to get into heat sealing, better film structures, and improved access to thermoforms are helping move the technology forward. It’s tough being the first to develop a product, but heat seal has been a great direction for us and the industry in terms of sustainability.”

Learn more about Proseal solutions

JBT Proseal: boosting safety and productivity through innovation

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Keeping production and packaging lines moving in these challenging times has become a key consideration for companies across the food processing industry, with worker illnesses and absences placing pressure on supply chains. Add to this the need to minimize downtime and the continuing growth of internet shopping and companies have a lot to think about.

JBT Proseal, which has a strong record in packaging innovation, is rising to meet these challenges with new developments in automation and data analysis, which have been designed to improve both productivity and food safety.

Limiting downtime
Focused on making life easier for processing companies, ProVision is a downtime analyser which gives managers a dashboard providing an overall view of all production lines and pinpoints any problems that might be occur. “If you are the CEO of a business and you have 10 production lines and one of those has failed for a day, you will want to know about it,” says Proseal’s Head of Sales & Control Systems, Tony Burgess. “If, in all your 10 production lines, for one minute of every hour the line stops because of a failing piece of equipment, in a month’s time that will could have added up to one day’s lost production.

“ProVision will capture all of these micro instances and build a series of data. It will tell you exactly the downtime and cause of downtime over the last 24 hours. It allows the user to focus attention on the piece of equipment on the production line that is causing the downtime and do something about it, so it has an enormous productivity benefit.”

Dynamic growth
A further area where Proseal sees an opportunity is in the booming online market for food ingredients and ready meals driven by increasing consumer interest in cooking at home. Proseal, Burgess reveals, is supplying eco-friendly Halo tray forming equipment to Dineamic, an Australian company which delivers chef-cooked meals to consumers across the country. “Dineamic produces their own foods, seals them with Halo pack trays made in house with a Proseal tray sealer and then sends them mail-order,” says Burgess. “Similar work is being done in tother geographic locations.”

However, such developments are not just taking place in the food industry. Proseal, Burgess adds, is currently working on a project in the Netherlands for online flower orders by designing packaging options suitable for sending flowers by mail-order.

Learn more about Proseal solutions

JBT to feature in free Juice & Sustainability webinar

Florida citrus groves

Leer este artículo en español

JBT is set to participate in free, Spanish-language webinar on Juice Production & Sustainability to be held on September 15 at 10:30 AM CET, with the focus on how to achieve greater sustainability in citrus juice processing, including reducing the consumption of water and energy. 

As part of the webinar, ‘Sustainability: A commitment from the Juice Industry’, JBT’s EMENA Sales Manager for Citrus and Juice Processing Technologies, Francisco Purroy, and Technology Assistance Manager, José Lorente, will be delivering a presentation on JBT’s role in improving sustainability in citrus juice production.

Organized by Spanish juice producers’ association Azozumos, the one-day event aims to develop and promote sustainability within the juice sector as part of an overall strategy to improve social, economic and environmental practices within the industry. Such strategies include potentially-lucrative options for monetizing rather than throwing away post-production residues, including the recovery of valuable essential oils.

“This virtual meeting presents us with an opportunity to continue building together and contributing to sustainability through our joint commitment and the promotion of different actions, many of which are already in motion and have become success stories,” says Purroy.

Click here to register for the free webinar

JBT participará en Seminario Online: Sostenibilidad en el sector del zumo

Zumos Palma 2

Read this article in English

JBT será entre los ponentes en un Seminario Online en español enfocado en técnicas y estrategias para mejorar la sostenibilidad en el sector de zumo, que tendrá lugar a través de Go to Meeting el martes 15 de septiembre a las 10.30 horas CET. 

Como parte del seminario, ‘Sostenibilidad: Un compromiso del sector del zumo’, Francisco Purroy, el responsable de ventas y cuentas (Europa, el Medio Oriente y el Norte de Africa) para cítricos y tecnologías para procesado de zumos de JBT, y José Lorente, el encargado de asistencia en tecnologías de JBT, presentarán una charla sobre el papel de JBT en la mejora de la sostenibilidad en la producción de zumos.

Orange juice generic

Organizado por la asociación española de productores de cítricos, Asozumos, el evento tiene el objetivo de desarrollar y promover la sostenibilidad adentro del sector de zumos como parte de una estrategia para mejorar sus prácticas sociales, económicas y ambientales.

Dichas estrategias incluyen opciones atractivas para monetizar en lugar de desechar los residuos post producción, como la recuperación de aceites esenciales, d-limoneno, pulpas, azúcares, y fibras de alto valor. 

“Este encuentro virtual supone una oportunidad para seguir construyendo juntos y continuar la contribución del sector, a través de la puesta en común y promoción de distintas acciones que ya se llevan a cabo y que se han convertido en casos de éxito,” concluyó Purroy.

Pincha aquí para registrar para el semanario

JBT to host free Prepared Food webinars

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JBT will be hosting free webinars on September 7, 14 and 21 – in English, Spanish and Polish – focusing on JBT’s innovative solutions for secondary processing of prepared foods, including effective systems from pre-mixing ingredients, preparing recipes, sterilization and pasteurization, to filling and post filling treatments.

Prepared Foods is a big field of discussion, but the webinars will focus on Liquid Prepared Foods such as Sauces and Soups with or without particles. From chunky fruit and vegetable pieces to thick vegetable soups, viscous products – especially those containing large particles – are not always simple to handle, but JBT provides solutions that can process viscous products (of over 600 cP) and large particles measuring more than 9mm. 

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Customized solutions
“JBT can provide a solution for medium to high volume preparations and soups that are either high in viscosity or have large particles that are sensitive to damage,” says JBT’s Miguel Sánchez, who explains that after meeting with the customer to better understand their needs and requirements, JBT presents a customized solution using a combination of JBT machines.

The objective of the webinars, Sánchez continues, is to give customers an awareness of the technology and an understanding of how JBT can provide a source of knowhow across a range of different product areas. “We are the perfect partner for improving quality using the brands we have,” he adds. “We also support customers through R&D and via our tech centers, which is quite unique.”

The JBT Prepared Foods webinars will be held on September 7, 14 and 21. To register free-of-charge for the English, Spanish or Polish sessions, simply click on the link below:

07 September 10 am CET in Spanish: https://bit.ly/32JWyjx 

14 September 10 am CET in English: https://bit.ly/2YNzCig 

21 September 10 am CET in Polish: https://bit.ly/2Ey0Mml 

JBT Proseal: meeting the quality petfood challenge

JBT Proseal Tray Sealing Solutions Pet Food AP60 Machine_small

JBT’s Proseal tray sealing technology is enabling pet food manufacturers meet growing demand for high quality products and packaging, as well as providing mass customization solutions that can help businesses diversify and introduce online ordering for home delivery services.

A recent report from Transparency Market Research has predicted a CAGR of 6% in the global pet food market over the next decade, reaching an expected value of US$168.3 billion by 2029. Increasing consumer demand for premium quality products has led manufacturers to use high quality materials and ingredients while streamlining  production techniques and processes, with the corresponding need for appropriate quality packaging to reflect this premium image.

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The comprehensive Proseal tray sealer range has the flexibility to perform in a wide range of disciplines, including Gas Flush Modified Atmosphere Packaging (MAP), Vacuum MAP with lid control and Skin Packaging. In particular, the company’s advanced sealing systems ensure absolute control and integrity of the seal between the lid and the tray, a vital requirement for applications that incorporate a substantial controlled-retortion-process or other High Pressure sterilization processes after sealing. 

The tray sealers also include several Proseal-developed features that help to maximize performance, reliability and efficiency, such as the company’s pioneering Eseal® energy saving technology, ifilm™ intelligent film monitoring, and ProTect™ RFID access login system that provides full audit trail visibility and layered security.

In addition, Proseal’s AP60 linear conveyor tray sealing system is able to provide bespoke automated solutions for high speed applications and demanding production conditions, based around individual customer production processes and requirements.

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Among the system’s many features, the length and width of the indexing conveyor can be customized to accommodate de-nesting and filling requirements. Full or partial vacuum systems can be incorporated to enable post seal processes such as retort or High Pressure Processing (HPP), and X-ray inspection systems and checkweighers can be included after sealing for enhanced quality control. The AP60 also offers seamless integration with third party process equipment including depositors, multihead weighing applications and CIP systems with sealing speeds of up to 240 packs per minute.

Furthermore, Proseal’s AP60 benefits from shared technology across the Proseal machinery range. Options can be specified and retro-engineered, allowing a more flexible approach to each distinct application. All Proseal machines offer a user-friendly interface and easy to maintain design, with a rugged and hygienic food industry approved construction geared to full washdown protection.

“As the pet food market continues to expand, we are keen to provide solutions for companies requiring a significant upscale in their production of core products in new packaging formats, which can be met on one machinery platform,” says Tony Burgess, Head of Sales and Control Systems, Proseal. “The flexibility of our technology and the wide variety of machines available, including fully integrated conveyor systems, mean we can offer a full turnkey production line solution which is key for this particular market. We are delighted that our expertise can help companies to achieve a point of differentiation in the competitive pet food sector.”

Learn more about Proseal’s packaging solutions

JBT AGVs: the automated solution to labor problems

JBT AGV

Among the many consequences of the COVID-19 pandemic, perhaps one most keenly felt by the global food industry has been pressure on traditional labor sources. Worker absences due to illness or localized outbreaks can play havoc with the supply chain, increasing pressure on processors. One growing area offering a practical, cost-effective solution is JBT’s innovative AGV (Automatic Guided Vehicle) range; a solution that is enabling companies to save labor for higher value tasks and increase social distancing.

More than simple robotic systems, JBT AGVs feature an advanced navigation system which creates a virtual map of the surroundings in which it operates, allowing it to safety move around the working area. Further, JBT AGVs now come with 2D and 3D cameras for safe positioning and vertical stacking of pallets above the level of the AGV. 

Different applications
According to Mark Longacre, Application Engineering Manager for JBT’s AGV division, such innovations are helping spark an expansion in the use of AGVs from manufacturing areas – where the vehicles would be used to move raw materials or finished goods – to warehousing and distribution. “In the past, AGVs were more of a horizontal transport solution and now they are getting much more vertical where we are storing in warehouses, in some cases quite high,” he says. “It’s not to say that those manufacturing applications have gone away. They really haven’t, but now we are also seeing this growth in the warehousing side.”

As demand for different applications has grown, so has the advancement on what Longacre describes as natural environment navigation, where the AGVs create a baseline map by sensing the features and contours of the surrounding environment. “As the AGVs operate, they compare what they see with their sensors to that baseline map, and accurately navigate in that environment,” explains Longacre. “By recognizing the natural environment and not adding special navigation aids or markers , it makes installation quicker and less costly.”

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Strong ROI
Longacre believes much of the recent increase in interest in JBT AGVs can be put down to pressure on the labor market as well as greater awareness of the strong ROI offered by the solution. “Companies in the past were looking at it purely as a financial equation where they looked at how many forklift operators they had and how much labor they were going to save, but now I think they are starting to understand some of the risks associated with the labor force,” he says. 

“I don’t think they are going to abandon the financial models, but I think they are going to weigh things a little differently. You want to save labor for the highest value added task and driving forklifts is not something where you have to use labor.”

Learn more about JBT AGVs

JBT’s READYGo™ LIQUIFUSION™: the single solution to make complex systems simple

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JBT’s READYGo LiquiFusion Tanks present an innovative solution for combining multiple operations into a single tank processing system, saving money and delivering a smaller footprint in the process. Dan Wolff, Technical Sales Manager for Sales, Engineering and Estimating at JBT’s A&B Process Systems, explains how the concept works.

When a process professional starts to consider purchasing new equipment, a whole array of questions and issues come to mind. What if I need to perform multiple operations? How will I protect my product from contamination? How can I fit this equipment into the space I have?

To address these common concerns, experts across many industries are moving towards single tank processing where a single piece of equipment is used for blending, dispersion, emulsification, heating, and cooling operations. This is the concept behind JBT’s READYGo LiquiFusion Tanks; a solution which delivers a lower capital cost, reduced material handling and product transfer, and a smaller system footprint. 

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READYGo LiquiFusion Tanks are available in six standard volumes and can be customized to handle a broad range of products and processes, including four separate agitator options that can be combined to create ideal mixing for almost any application and can handle viscosities up to 100,000+ cPs. 

The optional ASME dimple jacket provides efficient heating and cooling compatible with a variety of heat transfer media. This system has been used for products such as gums, flours, cocoa, yeast, powdered egg, caseinates, condiments, juices, purees, whey, slurries, cheese, lotion, gel, shampoo, toothpaste, and more.

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In addition to all its other benefits, the LiquiFusion system offers superior low-level mixing, reduced batch time, elimination of agglomerated powders, a more homogenous blend, and increased batch uniformity. Furthermore, if the customer is interested in automating their system, a full range of optional instrumentation can be included to reduce manual processing and further protect their product from damage due to human error.

While the user should be excited that combining these processes results in less equipment to clean, they can also rest assured that the LiquiFusion is designed to be fully CIP (Clean-In-Place) ready. Our sanitary design is extremely versatile and is ready for installation in any food, dairy, confectionary, cosmetic, personal care, or pharmaceutical plant.

Dan Wolff has worked at A&B Process Systems for seven years as a Mechanical Engineer in the Tank and Vessel Group, specializing in pressure vessel engineering, agitator design, structural analysis, and standard product development. Recently, Dan moved into the role of Technical Sales Manager supporting A&B’s Sales, Engineering, and Estimating teams.

Learn more about READYGo LiquiFusion Tanks

Meeting the seasonal challenge: how PRoCARE can make a difference

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JBT’s Preservation business unit supports container filling and seaming equipment as well as in-container sterilization technology such as rotary cooker/coolers, hydrostats and retorts. Products processed through this equipment includes everything from ready meals to canned vegetables and wet petfood. What makes this industry different to others covered by JBT is that it includes seasonal and year-round customers, both of which have a common need to avoid downtime and maximize productivity. This is where JBT’s PRoCARE® program has provided customers with a means of achieving that mutual goal.

“We have seasonal customers who have production windows of only three months a year and others who run year-round, and each of them have different sets of problems,” explains JBT Preservation’s Madera, California-based Service Manager Diego Ulloa. “With seasonal customers, the main problem is they don’t have staff and operators year-round, so the knowledge can be limited and things can get overlooked. With year-round customers, they often have very short, limited maintenance windows. Downtime is more critical for those customers, and unscheduled downtime can be a real challenge for them.”

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Avoiding downtime
There is often also a problem with operator turnover, according to Ulloa, with operators retiring and companies experiencing difficulties hiring replacements. A further difficulty is that a lot of customers in the industry are on a limited budget, which can sometimes act as a restraint on the amount of maintenance they would like to do. 

The advantage PRoCARE offers, he continues, is the option to train operators and avoid unscheduled downtime by carrying out audits ahead of time. “Highly-experienced JBT technicians are able to identify potential equipment problems and can plan ahead of time by ordering parts, so that if and when a shutdown happens, actual downtime is kept to a minimum,” explains Ulloa.

“By planning ahead, JBT maintenance visits become a lot cheaper, enabling companies to better control their budget. PRoCARE customers will also see discounts on services and parts, while JBT has furtherseasonal support to help those customers with limited staff.”

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Productivity increase
To give an example, Ulloa cites the case of two customers, both tomato processors, who work on a seasonal basis. After the season is completed, JBT engineers carry out an equipment evaluation, make recommendations and order parts where needed. The engineers then return to make sure the equipment is in optimal condition for the following season.

“They’ve told us that since they started with PRoCARE, they have seen a tremendous reduction in downtime and improvement in productivity,” says Ulloa. “Some of these customers might only be running production for two-three months, so those two-three months need to be as optimal as possible.”

Learn more about JBT’s PRoCARE program

New Proseal analysis platform maximizes production efficiencies

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JBT’s tray sealing specialist Proseal has launched an advanced automated platform that captures and analyzes valuable machine data to improve the efficiency and performance of the entire production line. The new Proseal ProVision™ system enables companies to maximize the benefits of Industry 4.0 and the fully automated factory.

Using cutting edge technology, the web-based analysis platform has been developed for Proseal’s GTe and GTs range of tray sealing machines to help identify and understand the causes of downtimeand other inefficiencies, in order to maximize the production capacity of the tray sealer and increase overall equipment effectiveness. Importantly, ProVision can also be easily integrated with existing third party equipment to accurately deliver information and drive improvements throughout the whole production line.

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ProVision’s easy to use reporting tools can be used to generate advanced reports that inspect machine data and compare historical performance analysis over any given time. This helps to identify any line inefficiencies and pinpoint factors that may affect productivity in terms of both personnel and operating procedures. Additionally, data patterns can be monitored to identify root causes of problems which could otherwise be hard to diagnose.

The versatile ProVision can be viewed on any web-enabled device, including a PC, smartphone and smart TV. The Live View function allows real time and remote performance monitoring, enabling operators to work away from the line and efficiently operate multiple machines, allowing engineers to check on machine performance and provide timely interventions if any problems are detected.

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ProVision is offered at no extra cost to all new Proseal GTe and GTs machines that are supplied with an Ewon device to allow internet connection. As part of Proseal’s futureproofing of its equipment, updated software and Ewon devices can be retrofitted to pre-existing GTe and GTs machines. In addition, a scaled down version of the platform, ProVision Lite, has been devised to deliver many of ProVision’s key benefits, to older legacy machines. 

“The development of our new Industry 4.0 advanced analysis platform demonstrates Proseal’s commitment to technological innovation,” says Rob Watson, Proseal Control Systems Manager. “ProVision offers benefits to all levels of factory personnel, from managers and engineers to line supervisors and operators, delivering invaluable, fine-detailed performance data that will help production lines to operate consistently at maximum efficiency.”

Learn more about Proseal’s new ProVision system

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